Project Photo Journal

Reinforcement of the 1870s granary to accommodate fifty-five 200W solar panels

EJC_raftersfinal.jpg (277115 bytes) Rafter reinforcements are in complete.

EJC_raftersteve.jpg (384318 bytes) Steve demonstrates rafters can hold 175lbs. :-)

EJC_sergerafters.jpg (248203 bytes) Serge adds 10 lbs.

Quick addition of a gutter and downspout to the Alpaca barn

EJC_SteveAlpaca.jpg (266187 bytes) Steve pauses to explain the pitch of the gutters to an Alpaca.

EJC_Supervisor.jpg (267948 bytes) Our supervisor seems pleased with our work.

EJC_Cleanup.jpg (257810 bytes) Project cleanup.

Retrofoam insulation is pumped into the uninsulated wall cavities of the existing house, adding
R-19.

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Installation of new Pella windows to the existing house.

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Quick painting of the barn cupola/wasp-house

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Fifty-five 200W GE Solar panels are installed.

  EJ_solar.gif (148450 bytes)   EJ_Inverters.gif (144584 bytes)

Site is surveyed and staked.

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Trench is dug and electrical is run from solar panels to house.

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Installation of a walkpath made of reclaimed pavers and dolomite foundation stones from demolished Milwaukee buildings. Materials harvested by Pieter Godfrey.

 

Built-in pantry shelving and cabinets are carefully removed for later re-installation.

...and the pantry is carefully demolished.

 

The cedar siding is removed to be re-installed on the addition.

        

Formal groundbreaking ceremony

Excavation begins

        

House shoring is complete, and as per plans- the delicate under-foundation excavation begins

  

Footings put in place

  

...surveyors certify them

  

...and the concrete is poured

     

Geothermal trenching completed and tubing is installed

  

Steve and Serge jump in to help- who doesn't like to work in cold wet clay?

  

Tom Stover, our Geothermal guru, connects the tubing to the manifolds in the basement.

...the tubing is then carefully covered.

Durisol ICF (Insulated Concrete Forms) arrive from Canada

Durisol is stacked in the pit...Pragmatic Construction has a Lego moment.

  

Walls are laid out, braced, then poured by concrete pump (the Elephant)

  

...2nd course is stacked and windows are rough-framed.

           

... then the course is poured.

        

The lumber arrives and is tarped.

The Framers Kastler Builders of Racine arrive and get right to it...

 

...pro framing and some first-rate acrobatics

...steel is put in place as framing progresses


siding removed as connections to existing house are made.

  

Pragmatic seals plywood with Safecoat Safeseal to eliminate formaldehyde off-gassing..

Rough plumbing installed and elevator pit precisely located.

Old foundation excavated, cleaned, backplastered and draintiled.



(and cable TV line repaired- oops!)

Durisol plastered to accommodate waterproofing.

Waterproofing is complete and basement slab is poured.

Rough Electric begins

Windows installed,, siding begins

     

Steel and other metals are staged for recycling

Eco-Shake roofing goes on...

 

Roofer Brandon Koll indicates all is well.

Mechanicals installed, rough plumbing completed

Meanwhile, some pygmy goats arrive...

and their shelter is assembled.

Sr. Janet provides daily donuts and coffee, the fuel of the project- here Steve fuels up.

The sunroom gets its superinsulated SIP roof

View to the old section from the new- pre-demolition.

Josh completes rough electric

EJ_A_Electric.gif (119017 bytes)

Framing inspection

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Solar hot water tanks installed- the panels will wait until its a bit warmer

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Bio-based 2000 closed cell sprayfoam installed

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Caledonia requires a vapor barrier (closed-cell sprayfoam has less than one perm transmittance)

EJ_A_Vapor2.gif (113158 bytes)

Drywallers descend (looks pretty clean with only 3 pics!)

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Painting time- Sherwin Williams Harmony primer and SafeCoat paint

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Cellulose blown into attic

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Demolition to connect the new and old house sections commences

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Sister Janet gets in on the action!

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Marmoleum and tile installed, reclaimed cream city brick wall to add thermal mass for solar storage begun

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Elevator installed

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Custom window fitted for kitchen remodel

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Winter at the Eco-Justice Center

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Cat feeder?

EJ_A_Icebirds.gif (126368 bytes) 

Wood Floor Solutions gets to it installing the reclaimed hardwood floors.  We managed to get some nice wood out of Frederick Usinger's historic home via Pieter Godfrey, Milwaukee's salvage guru- it looks fantastic.  

The Tomaszewski brothers and their lost-in-space sanding vaccuum

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Reclaimed hardwoods installed, then sanded and refinished.

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This was the best- 5 irregular surfaces coming together- and none at the same level. It turned out perfect.

EJ_B_WFS3.gif (102268 bytes)  

We were able to use some cedar from an old farm silo on the grounds to floor the pantry area.  This will look great when refinished.

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Steve and Serge demo some cabinetry in the old portion of the house to get ready for the sink move.  Pat reroutes the plumbing below.

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Solar hot water panels are installed and connected.  The sun gets to work making hot water.

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Time for the gutters to get built and installed...

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and for the alpacas and goats to have a snack

EJ_B_alpaca-goats.gif (146428 bytes)

Mike Nass begins finish carpentry, and is supervised by the farm goose (who is fairly impressed by this Pella window's .32 U-value)

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More pics coming shortly:  

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An equal opportunity employer